The Vauxhall Zafira Tourer, produced from 2011 to 2016, was marketed as a spacious, practical MPV with flexible seating for up to seven passengers. Known for its roomy interior and versatility, it quickly became a popular choice among families and those needing extra space. However, like any vehicle, the Zafira Tourer has its share of common issues. In this article, we’ll go in-depth on the most frequent problems reported by Zafira Tourer owners, what to look for when buying a used model, and the cost of ownership over time.
Common Problems with the 2011-2016 Vauxhall Zafira Tourer
1. Heating and Ventilation System Fires
The most serious and widely reported issue with the Zafira Tourer is its heating and ventilation system. In certain models, an electrical fault in the HVAC (Heating, Ventilation, and Air Conditioning) system could lead to overheating, with cases reported of dashboard fires. Vauxhall issued recalls to address this issue, replacing faulty components and advising owners to avoid using the air recirculation mode until repairs were completed.
Signs and Prevention: For prospective buyers, it’s crucial to confirm that the recall repairs have been carried out. Inspect the HVAC system thoroughly during a test drive, looking for any burning smells or unusual sounds when using the fan settings. These symptoms might indicate unresolved electrical issues.
2. Diesel Particulate Filter (DPF) Blockages
Diesel versions of the Zafira Tourer are equipped with a Diesel Particulate Filter (DPF) to reduce emissions. However, the DPF can easily clog, especially if the vehicle is primarily driven on short trips without reaching high speeds, which prevents the filter from regenerating (cleaning itself) effectively. A clogged DPF can lead to warning lights on the dashboard, reduced engine performance, and even cause the vehicle to go into “limp mode” as a protective measure.
Signs and Prevention: Symptoms of a clogged DPF include reduced power, black smoke from the exhaust, and poor fuel economy. For drivers planning mostly city or short-distance driving, a petrol model might be a better choice to avoid DPF issues. Diesel drivers should periodically drive at higher speeds for sustained periods to allow the DPF to regenerate. In some cases, professional cleaning or replacement may be necessary, and this can be costly.
3. Manual Gearbox and Clutch Issues
Many Zafira Tourer owners have reported issues with the manual transmission and clutch, particularly in diesel models. The clutch may wear prematurely, leading to slipping, while the gearbox may experience stiffness or grinding in certain gears. In extreme cases, clutch failure may occur, requiring costly replacement.
Signs and Prevention: When test-driving a Zafira Tourer, pay close attention to how the clutch engages and disengages. Any shuddering, resistance, or difficulty in changing gears could indicate clutch wear. For prospective owners, it’s helpful to know the vehicle’s service history, as this might reveal if any clutch or gearbox work has been done previously.
4. Electronic Parking Brake Faults
The electronic parking brake in the Zafira Tourer, while convenient, has shown to be somewhat problematic. Some owners report that the parking brake occasionally fails to engage properly or may disengage unexpectedly. This issue can lead to safety concerns, especially on inclines or when parking in tight spaces.
Signs and Prevention: During a test drive, test the electronic parking brake multiple times. Make sure it engages and releases smoothly, with no warning lights on the dashboard. Regular servicing at a qualified mechanic can help prevent issues with the electronic parking brake, as they will ensure it is calibrated and operating correctly.
5. Engine Turbocharger Issues
Turbocharged diesel models of the Zafira Tourer have a history of turbocharger problems, which can lead to a lack of power and increased exhaust smoke. Turbochargers are complex components that need consistent lubrication and maintenance. If the turbocharger fails, it can be a costly repair, often involving parts and labor-intensive replacement work.
Signs and Prevention: Signs of turbocharger issues include a whistling or whining sound from the engine, loss of power, and excessive black or blue smoke from the exhaust. Checking the service records for regular oil changes is essential, as clean oil is vital for turbocharger longevity. Avoiding abrupt engine shutdowns after high-speed driving can also help, as it allows the turbocharger to cool down properly.
6. Suspension Wear and Tear
Given its size and potential for carrying heavy loads, the Zafira Tourer’s suspension system is prone to wear, particularly with higher mileage. Common complaints include worn-out shock absorbers, bushings, and ball joints, which can cause a rough ride, clunking noises, and uneven tire wear.
Signs and Prevention: When inspecting a Zafira Tourer, listen for any clunks or rattles while driving, particularly on rough surfaces or when going over bumps. Check tire wear patterns for unevenness, as this can indicate worn suspension components. Replacing worn suspension parts can be expensive, but regular maintenance and early detection can help minimize costs.
7. Timing Chain Tensioner Failure
Some Zafira Tourer models, particularly the petrol variants, have experienced timing chain tensioner problems. If the timing chain tensioner fails, it can cause the chain to become loose or skip, leading to significant engine damage. This issue typically affects higher-mileage vehicles, but it can happen sooner if the car has been poorly maintained.
Signs and Prevention: Warning signs of timing chain tensioner problems include a rattling noise from the engine, especially during startup, and rough idling. If you’re buying a Zafira Tourer with higher mileage, it’s wise to inquire whether the timing chain or tensioner has been serviced or replaced, as this can prevent costly future repairs.
Buying Tips: What to Look for in a 2011-2016 Vauxhall Zafira Tourer
Service History: Verify the vehicle’s complete service history, especially for records of recall repairs related to the heating and ventilation system. This history can also indicate whether any major components, like the clutch, DPF, or timing chain, have been repaired or replaced.
Diesel or Petrol: Choose the engine type based on your driving habits. For those mostly driving short distances or in the city, a petrol engine may be more suitable, while diesel engines are better for frequent long-distance driving, as this helps avoid DPF issues.
Test the Brakes and Parking Brake: Test both the conventional brakes and electronic parking brake to ensure they’re functioning correctly. Listen for any strange noises and ensure the brakes feel firm and responsive.
Check the Suspension: When test-driving, listen for any clunks or rattles, and check tire wear for any irregular patterns that could indicate suspension issues.
Cost of Ownership: Is the 2011-2016 Vauxhall Zafira Tourer Expensive to Own?
Fuel Economy
The Zafira Tourer’s fuel efficiency varies by engine. Diesel models tend to offer better fuel economy, especially on long drives, while petrol models are more fuel-efficient for shorter trips. Fuel costs can be manageable, but DPF maintenance and potential turbocharger repairs can add to costs for diesel models.
Maintenance and Repair Costs
Routine maintenance, such as oil changes, brake checks, and tire rotations, is typically affordable. However, certain repairs, like DPF cleaning, turbocharger replacement, and suspension work, can be expensive, particularly for high-mileage vehicles. Independent garages specializing in Vauxhall vehicles may provide more affordable repair options than dealerships.
Insurance and Depreciation
The Zafira Tourer generally has average insurance costs for an MPV, and due to its widespread popularity, it has moderate depreciation. High-spec trims with features like panoramic roofs or upgraded interiors may hold value slightly better, though the overall depreciation rate is typical for this vehicle class.
Potential Extra Costs
If you’re driving a diesel model frequently on short trips, be prepared for possible DPF cleaning or replacement costs. Also, if the timing chain tensioner or suspension components haven’t been replaced, setting aside a budget for future repairs is wise.
Conclusion
The 2011-2016 Vauxhall Zafira Tourer is a spacious, family-friendly vehicle with versatile seating options and a practical design. However, it comes with its share of common issues, especially for diesel models. From HVAC system recalls and DPF concerns to suspension and turbocharger wear, being aware of these potential problems can help buyers make informed decisions and better prepare for maintenance needs.